What's inside my Aga Cooker?

If you didn't see your Aga Range Cooker getting built, you might be wondering what's inside this big cast iron workhorse.

For the purposes of this post, we'll be talking about the traditional 'always on' Aga range cookers, rather than the newer, more controllable models.


To be honest, the Aga range cooker seems more complex than it is. It's basically a cast iron jigsaw that uses conduction and convection to distribute the heat around the cooker.  The 2 oven models come with an 'ash pit' where the heating element sits (oil burner, gas burner or an electric coil element). A cast iron barrel sits on top of this ash pit and conducts the heat through the cast and the air. Ducts channel this up to the top oven first, which is why your top right hand oven is your hottest (roasting) oven. Next, it trickles down to your bottom oven, bringing it up to simmer temperature. While this is happening, the boiling plate that sits directly on top of the barrel gets a huge conduction of heat which is also why it's the hottest hot plate! The simmer plate sits on top of the roasting oven cast conductions, bringing a gentler heat.

All of the cast iron parts in our Refurbished Aga Range Cookers are shot-blasted to remove any impurities and return them to like-new condition.

Once they're restored, we coat the ovens, expansion rings and hot plates to give them a layer of protection.

Once the cast is in place, all of the empty space is filled with Vermiculite!


Vermiculite is a mined mineral that expands when it's heated up. That's why the vermiculite we receive looks like popped popcorn or tiny accordions! This is a great insulator and is commonly used for chimney breasts, stove fires and even for incubating eggs. There's lots of uses but we use it to void fill. It makes sure that you aren't spending time (and money!) heating empty space. Vermiculite is not known to be harmful to humans or animals so it's safe for us to use, albeit a bit dusty sometimes.

For our Fully Refurbished Cookers, the Top Plate, Front Plate, Lid Rings and Doors are all re-enamelled. We use a specialist for this who have been working with Aga Range Cookers for decades. They shotblast the old enamel off then coat them in new Vitreous Enamel (the same type that AGA Rangemaster use), then fire them in a huge kiln to harden and protect. After they are inspected, they are dispatched back up to us for prepping before they're installed.


This process ensures that your enamel is completely scratch and chip free. We also offer 'pre-owned' cookers from time to time. This process is the same with the top plate and lid bands but the front remains original as there is no need to re-enamel. Since there is only the top plate to enamel, these cookers come at a reduced cost.


If you're looking for a fully refurbished cooker, make sure the front plate and top plate are both re-enamelled so that your cooker is pristine and showroom standard!

The finished product is a completed refurbished Aga Range cooker, ready to warm your kitchen and feed your family for years to come!


About The Author:


Steven has been working with Aga Cookers since he was helping his father from the ripe old age of 10 years old! He created SALTIRECOOKERS with transparency and information in mind - a sustainable, family business, built to advise and share knowledge passed throughout the generations.


His absolute favourite part of the job is meeting all of the dogs.


About The Author:


Steven has been working with Aga Cookers since he was helping his father from the ripe old age of 10 years old! He created SALTIRECOOKERS with longevity in mind - a sustainable, family business, built to last throughout the generations. His favourite part of the job is meeting the dogs, seeing a good before/after and hearing great feedback.

Some Further Reading:


by Steven Johnson 22 February 2026
Our black steel plinths are available to add onto your cooker order if required. They add additional height to the overall Aga dimensions and are available in multiple heights to suit your kitchen design. Traditionally, these British-made Aga Cookers were 851mm from the base to the top of the black enamelled surface. When do you need a plinth? If your worktop or ideal working height is taller than 851mm and you want your Aga Cooker to match them, you'll need a plinth underneath. Brand new Aga Cookers (as well as our ESSE and Everhot cookers) have a fixed height plinth built into the cooker body. If you need these raised higher, you'll need to lay marine-grade plywood or concrete at the required height before installation. What sizes of plinths are available? Our plinths are available in 50mm to 80mm sizes. They also allow for levelling of the base before the assembly of the cooker begins. How do I choose my plinth size? When choosing your required height, you should consider your finished floor height vs your worktop height. It's standard for Aga Cookers to finish slightly proud of the worktop, since the top plate is curved rather than a right-angle ( photo shown below ). If you were to finish level with the worktop, you will have a bigger 'valley' in-between, where crumbs and debris love to collect! Usually, the plinth is seated onto the subfloor, with finished flooring/tiles ran up to and around the plinth once the cooker is built. Alternatively, you can either seat the plinth directly onto the finished floor/tiles, as long as they can bare the weight of the cooker, or we can raise the plinth using the adjustment legs, to allow the finished floor to tuck underneath slightly ( photo shown below). If choosing this option, you should bare in mind the supporting feet in each corner of the plinth start at around 20mm from the front of the plinth. This means your flooring could run underneath for a depth of around 20mm if preferred. After the cooker is built, there are NO adjustments in height, without a strip down and rebuild. What do Aga Cooker plinths look like?
by Steven Johnson 30 January 2026
The internal cavities of Aga Cookers have historically been filled with loose-fill insulation. Inside the cooker body, there are lots of pockets and gaps around the cast iron conductions and burner casings etc. The insulation was poured inside after the build was complete, to rid the cooker of air pockets and insulate the cooker body. Diatomaceous Powder Insulation Early models of Aga cooker, like the Standard models made from the 1950's through to the Deluxe 1974 models (and some post-1974 models), would have originally contained Kieselguhr insulation power (or 'Diatomaceous Earth'). You can identify your model here. This is a fine, talc-like insulation, made from crushed up fossils called diatoms. It's satisfying to touch, but VERY messy to work with and instantly becomes thick clay once exposed to water or moisture. The good news is that amorphous diatomaceous earth is non-toxic. As with anything in powder or dust form - minimising exposure is key. You don't want to be breathing in lung-fulls of any dust or powder. If you're working with it, the proper PPE should be used; not just cloth or paper dust masks. Whilst the loose fill insulation may be ok, these models are still the most at risk for any asbestos exposure. AGA used asbestos rope seals inside their cookers for many years. These seals and gaskets are found inside the body of the older models explained above, and also around the lids and doors. Over the lifetime of these cookers, many of these gaskets and rope seals have been replaced for modern (safe) equivalents. AGA have previously reassured engineers and customers that undisturbed, these seals pose little risk and were of 'dust suppressed' or 'tightly woven' formats. Many of them have been exposed to moisture or grease over time which hardens them, meaning they're less friable in nature. They recommend that really old models of cooker are removed in one piece if possible and disposed of professionally.
by Steven Johnson 27 January 2026
If you need to light your gas aga cooker, follow these instructions to get your aga up and running again. We cover both Maxitrol and Eurosit valves with step-by-step lighting instructions.
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